Commercial
Vehicles
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Fluid Systems
Commercial Vehicles
NORMA's products in the fluid category are combinations of different type of material, components and usages. Each system is developed specifically according to the customer's requirements. Applications in this fluid category transport different types of media - air, fuel, oil, water or any mixtures of these. An OEM provides us with their requirements and available space and NORMA can help with the best solution.
EHI-ELECTRICALLY HEATED INTERNAL LINE
Combines superior flexibility and reduced de-freezing time with low power consumption
• Internal heating element
• Efficient thawing performance
• Reduced heating power and de-freezing time
• Lower cost and power consumption
• Resistant to hard freeze
• Can be pre-formed or straight line
• Available in 12V DC and 24V DC design
• Special customer requirements available upon request
EHI R-ELECTRICALLY HEATED INTERNAL RUBBER LINE
Reduces both power consumption and de-freezing time
·More efficient heating through heating rod placed inside the UREA fluid.
·Lower power consumption
·Very flexible and soft enough during freeze and thaw of UREA.
·No need thermal-forming, easy for urea line layout and installation.
CWHE-COOLING WATER HEATED LINE
Available in many versions with reduced power consumption – always easy to assemble
• No electrical components
• No electrical managing devices
• Heating of UREA via cooling water tube in a bundle
• Efficient thawing performance
• Resistance to hard freeze
• 4 mm and 6 mm ID available
• Many variation possible based on the customer flow rate demands
UTS – UREA TRANSPORT SYSTEMS
UREA is a complete Selective Catalytic Reduction (SCR) system for any vehicle. Pipes (up to six meters long) can be thermoformed like standard fuel pipes. Tight-bending radii and small external diameters create extra space, and the urea conveyer, filler and ventilation pipes can be fitted with a wide range of clips or retaining elements. We solved AdBlue’s freezing problem by integrating heating wires that unfreeze the urea directly after the engine starts and keeps it liquid while the vehicle is moving.
• Impressive client portfolio demonstrating trust and high proficiency. Many OEMs and Tier 1 suppliers have selected NORMA Group as their global development partner of SCR technology
• A notable product portfolio with the ability to provide a complete SCR system in any vehicle
• Small external diameter and tight bending radius providing more available space
• UREA conveyer and filler and ventilation pipes can be easily attached to vehicles
• Electrical wiring and connections can be adapted to individual requirements of any vehicle
• Every product is thoroughly tested in the NORMA Group state-of-the-art lab
• This product is being constantly and continuously developed and improved
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
FTS – FUEL TRANSPORT SYSTEMS
The FTS (Fuel Transport System) is a tube system connecting fuel feed lines and fuel return lines from fuel tank to the engine. Whether for diesel or benzene engines, any OEM can use the FTS to connect the fuel tank to the engine.
By using the crucial Low Emission Tube (LET) tube component with the FTS, emissions are greatly reduced through its technologically advanced and environmentally friendly material.
So why do our customers need the FTS? Find out below what advantages you can benefit from.
• Competitive price
• Wide variety of quick connector sizes from 7.89–15.82 mm
• Can offer knowledge and the complete solution
• Full in-house production – we produce the entire system on our own from connectors to fuel lines to multi-layer lines.
• Low assembly rates
• Low permeation rate
• Can be connected with any SAE connector
• LET tube key component meets high requirement for a competitive price
• Reduces weight
• Quick to produce prototypes
• State-of-the-art lab to test products on request
QUICK S
S plastic quick connectors are the ideal means for connecting media carrying lines in combustion engines. It has been especially developed for fuel system applications and is characterized by its' "click" sound as well as its' quick and safe connection.
• Media: Fuel,Oil, UREA, Air .
• Operating temperature: -40°C to 125°C.
• Pressures: 0 to 6.8 bar overpressure. 10.34 bar validated according to SAEJ2044 4.
• Very high withdrawal force through four locking points.
• Colored retainer clips available in black, green, yellow, red, blue and natural.
SINGLE-LOCK (SAE QUICK CONNECTOR)
For applications in fuel lines (feed and return), vapor and venting lines, vacuum brake lines, SCR lines, Blow-by.
• Easy to connect
• Temperature resistance from -40°C to 125°C (150°C peak)
• Compact design
• Validated by major OEMs
SAE QUICK CONNECTOR WITH SECONDARY LATCH
For applications in fuel lines (feed and return), vapor and venting lines.
• Easy to connect
• Double-latch mechanism
• Poka-Yoke function to verify good connection
• Temperature resistance from -40°C to 125°C (150°C peak)
• Compact design
• Disconnection without tooling
CARTRIDGE (SAE QUICK CONNECTOR)
For applications in fuel lines (feed and return), vapor and venting lines.
• Direct quick connection between the stem and an equipment
• Simple assembly process
• Manual disconnection of the stem
• Compact solution
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
TFS – TO BE USED IN TANK FILLER SYSTEMS
The TFS is delivered and produced specifically to meet customer needs and guides. The tank filler tube (TFS) transports a medium (fuel, diesel or gasoline) through the tank inlet to reach the fuel tank.
We supply complete fuel systems including:
• Fuel transportation lines
• Ventilation lines
• Underbody lines and bundles
• Purge and purge valve lines
• Mono- & multilayer tubing smooth- & corrugated
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
TVS – TO BE USED IN TANK VENTILATION TUBE SYSTEMS
A member of the fuel application family, TVS operates in Tank Ventilation Tube Systems. Its sole purpose is to ensure that a bare minimum of gases is released in the environment.
A crucial part to any tank manufacturer, the TVS meets necessary requirements and is easily connected with many essential standard parts.
Naturally, the TVS is a component of a larger available solution. Making every day a little easier for you and saving precious minutes, you can be sure that at NORMA Group you can receive an entire solution and expertise from one single source.
• Competitive price: Competitors buy parts and we have them
• Quick to produce prototypes, in-house prototype shop
• Quick feedback from one source: engineers and specialists sit in one location
• Reduces weight
• Quick to produce prototypes
• Produce V2 on our own
• Easy assembly
QUICK V2
V2 plastic quick connectors are an ideal means to connect fuel ventilation lines in the automotive industry. The connectors can be used for both line-to-line and line-to-device connections. They can be applied on both plastic and metal spigots.
• Quick assembly time equaling cost reduction.
• Automated production, no human factor means less margin of error.
• No tools needed.
• Compact dimensions allowing ease of use in narrow spaces.
• An integrated seal provides optimal tightness.
• All seals can be visually checked, permitting safe assembly.
• Featuring extremely low permeation rates.
SINGLE-LOCK (SAE QUICK CONNECTOR)
For applications in fuel lines (feed and return), vapor and venting lines, vacuum brake lines, SCR lines, Blow-by.
• Easy to connect
• Temperature resistance from -40°C to 125°C (150°C peak)
• Compact design
• Validated by major OEMs
SAE QUICK CONNECTOR WITH SECONDARY LATCH
For applications in fuel lines (feed and return), vapor and venting lines.
• Easy to connect
• Double-latch mechanism
• Poka-Yoke function to verify good connection
• Temperature resistance from -40°C to 125°C (150°C peak)
• Compact design
• Disconnection without tooling
CARTRIDGE (SAE QUICK CONNECTOR)
For applications in fuel lines (feed and return), vapor and venting lines.
• Direct quick connection between the stem and an equipment
• Simple assembly process
• Manual disconnection of the stem
• Compact solution
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
SAS – TO BE USED IN SECONDARY AIR TUBE SYSTEMS
Reducing exhaust gas emission is a priority. With the SAS (Secondary Air tube Systems), air is added into engine combustion through suction pipes and pressure pipes. SAS is used in gasoline engine vehicles as well as for the transport of secondary air.
In order to improve the oxidation process of the pollutants in the catalyst during the warm-up phase as well as reduce the initiation time, fresh air (secondary air) is injected and initiates a post-combustion.
With an extensive range of standard components, SAS offers a solution tailored specifically to space-related conditions.
• Low price
• Low weight
• High flexibility
• Quick and easy installation in the vehicle
• Full in-house production from prototype to serial phase
• Temperature range from -40°C to +150°C
QUICK V2
V2 plastic quick connectors are an ideal means to connect media carrying lines as well as ventilation and exhaust lines in the automotive industry. The connectors can be used for both line-to-line and line-to-device connections. They can be applied on both plastic and metal spigots.
• Quick assembly time equaling cost reduction.
• Automated production, no human factor means less margin of error.
• No tools needed.
• Compact dimensions allowing ease of use in narrow spaces.
• An integrated seal provides optimal tightness.
• All seals can be visually checked, permitting safe assembly.
• Featuring extremely low permeation rates.
RSGU
RS/RSGU pipe retaining clips are suitable for all kinds of fastening and retaining applications: pipes, cables, cable harnesses, cable protection pipes, hoses and other lines.
• Easy installation and secure fastening
• Reinforced band ends for extremely high mechanical loads
• Rubber profile protects against vibrations and creeping water, is sound-absorbent and protects against contact corrosion
• No single parts for the customer
TORRO®
A non-perforated worm-drive hose clamp ideally suited to applications with high mechanical loads.
• Multi-range hose clamp.
• Material: W1, W2, W3, W3, W5.
• Chronium VI free:compliant with ROHS.
• Clamping ranges to DIN 3017: 8-16 mm up to 140-160 mm.
• Larger diameter upon request.
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
CVS – TO BE USED IN CRANKCASE VENTILATION TUBE SYSTEMS
The CVS can be used in petrol and diesel engine motor vehicles. In order to protect the environment from the escape of harmful oil vapors and gases, the CVS leads these oil vapors and gases from the cylinder cover to the intake manifold of the combustion.
With an extensive range of standard components, we offer tailored solutions especially designed for tight installation conditions. The CVS is characterized by its low weight, high flexibility and quick and easy installation. Automobile industry customers include high-end brands such as Volkswagen, Audi, Bentley, Maseratti, BMW. The CVS is recyclable according to ELV regulations.
• Low weight.
• High flexibility.
• Quick and easy installation.
QUICK V2
V2 plastic quick connectors are an ideal means to connect media carrying lines as well as ventilation and exhaust lines in the automotive industry. The connectors can be used for both line-to-line and line-to-device connections. They can be applied on both plastic and metal spigots.
• Quick assembly time equaling cost reduction.
• Automated production, no human factor means less margin of error.
• No tools needed.
• Compact dimensions allowing ease of use in narrow spaces.
• An integrated seal provides optimal tightness.
• All seals can be visually checked, permitting safe assembly.
• Featuring extremely low permeation rates.
SINGLE-LOCK (SAE QUICK CONNECTOR)
For applications in fuel lines (feed and return), vapor and venting lines, vacuum brake lines, SCR lines, Blow-by.
• Easy to connect
• Temperature resistance from -40°C to 125°C (150°C peak)
• Compact design
• Validated by major OEMs
SAE QUICK CONNECTOR WITH SECONDARY LATCH
For applications in fuel lines (feed and return), vapor and venting lines.
• Easy to connect
• Double-latch mechanism
• Poka-Yoke function to verify good connection
• Temperature resistance from -40°C to 125°C (150°C peak)
• Compact design
• Disconnection without tooling
CARTRIDGE (SAE QUICK CONNECTOR)
For applications in fuel lines (feed and return), vapor and venting lines.
• Direct quick connection between the stem and an equipment
• Simple assembly process
• Manual disconnection of the stem
• Compact solution
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
TOC – TRANSMISSION OIL COOLER
TOC (Transmission Oil Cooler) tube systems are designed for engine and transmission oil cooling.
The product has a flexible tube system connecting the transmission oil cooler and the automatic transmission, and the low push on force makes for easy and quick assembly. As the manufacturer of all components, NORMA Group provides you with one global development partner for the complete system.
• Fast assembly without tools – time and cost reduction
• Robot assembly possible – automated processes
• Compact building method – employment in extremely close installation conditions possible
• Integrated seal – optimal tightness
• Closing cone principle – S quick connector is protected from unintentional opening and cannot be unlocked under pressure
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
CWS – COOLING WATER SYSTEMS
CWS are plastic systems used for cooling water. Combining a variety of products from the extensive NORMA Group portfolio, the CWS creates a cost-effective cooling water system. With an excellent media and chemical resistance especially against hydrolysis, the CWS has high system flexibility.
• Reduces number of joints
• Reduces weight (up to >75%)
• Realizes very small diameters
• High temperature stability -40°C to 135°C
QUICK PS3
PS3 "Push & Seal" plastic quick connectors for charged air, cooling water, and heating hoses.
• Designed for VDA standard spigot.
• Available with hose barb end for use with aftermarket hoses and clamps.
• Material: Injection Molded Thermoplastics, EPDM O-Rings.
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
CWV – TO BE USED IN COOLING WATER TUBE SYSTEMS
The thermoformed lines ventilating the cooling water circuit is what we call cooling water ventilation (CWV). These thermoformed lines are connected to the cooling water lines at critical areas where air, which is in the cooling water line, can exhaust. If the lines fail to work, the air in the circuit cannot cool and the engine ultimately breaks. This product is recommended to be used in the engine bay of a passenger vehicle.
• Quality – reduces the number of joints
• Cost reduction (part price) by up to 40%
• Reduces assembly time
• Reduces weight by up to 75%
• Realizes very small diameters
QUICK V3
The V3 is designed for coolant vent lines. To guarantee that the product can resist cooling-water, the V3 is made two parted. The housing is made of materials resistant to cooling water and the lock ring is made of flexible material.
• Simple Design.
• Cost effective and reliable.
• No tool required.
• To save space, it only has a half locking ring and is designed with an anti-rotation feature.
RS/RSGU
RS/RSGU pipe retaining clips are the ideal retaining elements for pipes, cables, cable harnesses, cable protection pipes, hoses and other applications.
AFS – AIR FLOW / CHARGED AIR SYSTEMS
NORMA Group offers its customers with a wide range of engineered clamps, innovative quick connectors and quality hoses-pipes for different media carrying applications. In addition, we can supply an entire system upon customer requirements.
• Highly sophisticated performance.
• Low weight.
• Easy and quick assembly/disassembly.
• High flexibility.
• Recyclable
QUICK V2
V2 plastic quick connectors are an ideal means to connect media carrying lines as well as ventilation and exhaust lines in the automotive industry. The connectors can be used for both line-to-line and line-to-device connections. They can be applied on both plastic and metal spigots.
• Quick assembly time equaling cost reduction.
• Automated production, no human factor means less margin of error.
• No tools needed.
• Compact dimensions allowing ease of use in narrow spaces.
• An integrated seal provides optimal tightness.
• All seals can be visually checked, permitting safe assembly.
• Featuring extremely low permeation rates.
QUICK S
S plastic quick connectors are the ideal means for connecting media carrying lines in combustion engines. It has been especially developed for fuel system applications and is characterized by its' "click" sound as well as its' quick and safe connection.
• Media: Fuel,Oil, UREA, Air .
• Operating temperature: -40°C to 125°C.
• Pressures: 0 to 6.8 bar overpressure. 10.34 bar validated according to SAEJ2044 4.
• Very high withdrawal force through four locking points.
• Colored retainer clips available in black, green, yellow, red, blue and natural.
TORRO®
A non-perforated worm-drive hose clamp ideally suited to applications with high mechanical loads.
• Multi-range hose clamp.
• Material: W1, W2, W3, W3, W5.
• Chronium VI free:compliant with ROHS.
• Clamping ranges to DIN 3017: 8-16 mm up to 140-160 mm.
• Larger diameter upon request.
RSGU
RS/RSGU pipe retaining clips are suitable for all kinds of fastening and retaining applications: pipes, cables, cable harnesses, cable protection pipes, hoses and other lines.
• Easy installation and secure fastening
• Reinforced band ends for extremely high mechanical loads
• Rubber profile protects against vibrations and creeping water, is sound-absorbent and protects against contact corrosion
• No single parts for the customer
OTS – OIL TRANSPORT TUBE SYSTEMS: Oil Filling & Oil Return lines
This oil filing system is low weight solution that is easy to install and service which will reduce assembly time and increase performance.
• Highly flexible system.
• Various possibilities with NORMA Group's standard components.
• Testing can be done at NORMA Group's test labs.
• Different customer versions available.
QUICK V2
V2 plastic quick connectors are an ideal means to connect media carrying lines as well as ventilation and exhaust lines in the automotive industry. The connectors can be used for both line-to-line and line-to-device connections. They can be applied on both plastic and metal spigots.
• Quick assembly time equaling cost reduction.
• Automated production, no human factor means less margin of error.
• No tools needed.
• Compact dimensions allowing ease of use in narrow spaces.
• An integrated seal provides optimal tightness.
• All seals can be visually checked, permitting safe assembly.
• Featuring extremely low permeation rates.
RSGU
RS/RSGU pipe retaining clips are suitable for all kinds of fastening and retaining applications: pipes, cables, cable harnesses, cable protection pipes, hoses and other lines.
• Easy installation and secure fastening
• Reinforced band ends for extremely high mechanical loads
• Rubber profile protects against vibrations and creeping water, is sound-absorbent and protects against contact corrosion
• No single parts for the customer
VAC – VACUUM TUBE SYSTEMS
VAC systems from NORMA Group support various control lines applications like: Engine management, Boost-pressure control for exhaust-gas, Turbo-charger, Valves, Sensors, exhaust flap, bypass lines, connection pipe from vacuum pump to brake booster. We count with various customer references.
• Vacuum resistant up to 94KPa (940 mbar) Medium: Air.
• Temperature range: –35°C to +120°C for PA 12 (short term to +140°C) (….+135°C / short term to +150°C).
• Higher temperature with heat protection
• Burst pressure > 10 bar
• Torque > 1,5 Nm
• Assembling force < 70 N 7. Pull-off force: Under normal conditions > 500 N, at – 35 °C > 500 N, at 110 °C > 200 N
QUICK V2
V2 plastic quick connectors are an ideal means to connect media carrying lines as well as ventilation and exhaust lines in the automotive industry. The connectors can be used for both line-to-line and line-to-device connections. They can be applied on both plastic and metal spigots.
• Quick assembly time equaling cost reduction.
• Automated production, no human factor means less margin of error.
• No tools needed.
• Compact dimensions allowing ease of use in narrow spaces.
• An integrated seal provides optimal tightness.
• All seals can be visually checked, permitting safe assembly.
• Featuring extremely low permeation rates.